Semiconductor Component Manufacturers Increase Lifecycle Of Tools And Equipment With DLC Coatings Of Sulzer Metco

Improved wear resistance, reduced particle generation and increased lifecycle are top priorities for manufacturers to optimise production process Manufacturers can now reduce the friction and wear in all machinery used for producing semiconductor solutions and electronics thanks to market-leading Thin Film technology of Sulzer Metco.

The wear-resistant, low-friction coatings increase the lifecycle of tools and machinery, enabling manufacturers to boost uptime, maintain productivity and maximise revenue.

A significant increase in wear resistance
DLC (Diamond like Carbon) coatings are ideal for manufacturers of components and equipment for the semiconductor and electronics mar-kets, as they can be applied to wafer clamping and wafer handling com-ponents, amongst others. These elements typically experience a lot of strain and wear. But by reinforcing them with the application of a DLC coating, the manufacturers reduce the wear, friction and particle genera-tion which is of the highest priority for wafer contact parts. Other applica-tions of thin film coatings include: precision alignment, docking and lifting components; valve, engine and pump components; transport, conveyor and robotics components; and various types of chucks.

A raft of benefits worth the investment
Manufacturers rely on a raft of benefits by applying DLC coatings, including excellent wear resistance and reduced friction, which increases the durability of their tools and equipment and lowers the total cost of ownership. The coatings also prevent cold welding, offer electrostatic dissipation, and reduce particle generation for an increased yield.

Johan Palmers, Segment Manager Semiconductor at Sulzer Metco, comments: "Sulzer Metco coatings enable manufacturers operating in the semiconductor and electronics sectors to work harder and longer. Because the coatings are extremely robust, they significantly increase the durability of tools and equipment, enabling manufacturers to mini-mise downtime and ensure productivity doesn't drop."

SOURCE: Sulzer Metco